WPC Door Production Line
The Guoquan WPC door production line can produce WPC hollow door panels with a length of 1,800–3,000 mm and a width of 300–1,200 mm, and a thickness of 35–50 mm. The production line’s daily output is 360–400 door panels per 8‑hour working day (over 85% efficiency).
The Best WPC Door Production Line Design Explanation
Guoquan provide full automatic door production line machine and a professional solution designed for improve production efficiency and precision. The door production line includes a four-sided saw machine, edge banding machine, door hinge and lock drilling machine, and hardware pre-assembly equipment. With this fully automatic and streamlined machine, only 2 to 3 operators are needed to produce 400 to 500 doors within 8 hours working day. The Guoquan engineering team works closely with customers to develop customized solutions, ensuring seamless integration from factory layout planning through to machine operation training.
10 Features Of WPC Door Production Line
- The automatic robotic arm grips the workpiece and completes the loading process.
- The workpiece is automatically centered, scanned for identification, and then enters the processing queue.
- The system retrieves process information by scanning the code and performs precise four-edge trimming.
- After processing, the workpiece is transported to an 8-station buffer conveyor line; this buffer line serves as an independent bypass channel for handling various abnormalities before subsequent operations.
- The workpiece is fixed by vacuum suction, rotated 90 degrees, and then directly transported to the edge banding station—during this process, the conveying device fully covers and supports the entire surface of the panel.
- The machine follows the preset process path and prepares to execute linear machining operations.
- After processing, the workpiece is again transported to the 8-station buffer conveyor line; this buffer line also acts as an independent bypass channel for handling various abnormalities before subsequent operations.
- Based on the scanned code identification results, the system sequentially performs keyhole machining, grooving, and hardware mounting hole machining (drilling and milling).
- After all processing steps are completed, the workpiece undergoes a second code scan; the intelligent system then determines its diversion path: if engraving is not required, the machine automatically proceeds to the stacking stage; if engraving is required, the machine automatically diverts the workpiece to the engraving unit.
- During the engraving process, the system uses the code information obtained from scanning to perform CNC engraving on both the front and back sides of the door panel; the workpiece is automatically flipped to machine the back side. After engraving is completed, the robotic arm automatically grips the workpiece and completes the stacking process.
WPC Door Production Line Video
Guoquan has successfully delivered and installed numerous complete WPC door production lines in the worldwide—in countries such as Turkey, Saudi Arabia, Thailand, and Vietnam—and has received extensive positive feedback. The video below shows a customer’s feedback on the full-line production.
WPC Door Production Line Equipments List
The following table lists the WPC door production line equipment; the part machine can also be adjusted according to your production request.
| Process stage | Equipments | Process stage | Equipments |
|---|---|---|---|
| 1 | Gantry loading and unloading machine | 15 | Centering roller table |
| 2 | Centering roller table | 16 | Belt conveyor |
| 3 | Automatic CNC door cutting machine four sides | 17 | Powered translation roller conveyor outfeed |
| 4 | Translation conveyor (abnormal output) | 18 | Temporary storage machine |
| 5 | Temporary storage machine | 19 | CNC Lockhole and hinge machine |
| 6 | Rotary gantry machine | 20 | Centering roller table |
| 7 | Double row roller conveyor feeding | 21 | Gantry loading and unloading machine |
| 8 | Automatic edge banding machine | 22 | Centering roller table |
| 9 | Double row roller conveyor outfeed | 23 | CNC router machine |
| 10 | Rotary gantry machine | 24 | Panel turnover machine |
| 11 | Belt conveyor | 25 | CNC router machine |
| 12 | Belt conveyor | 26 | Centering roller table |
| 13 | Belt conveyor | 27 | Gantry loading and unloading machine |
| 14 | Belt conveyor |
Machine Parameter Information
The following table lists the specifications of the Guoquan standard MDF585 automatic edge band machine , the machine also supports customization.
Translation conveyor (abnormal output) (process stage 4)
The gantry loading/unloading machine is widely used for automatic plate feeding and unloading, utilizing vacuum adsorption to handle plates. Vertical and horizontal movements are driven by variable-frequency brake motors, ensuring precise and stable motion through rack-and-pinion mechanisms and linear guide rails.
| Parameters | Standard Specifications |
|---|---|
| Working height | 300-1500 mm |
| Working frequency | 4 times per minute |
| Pneumatic pressure | 6 mpa |
| Total power | 3.6 kw |
| Dimension | 5600/4000*3000*4200 mm |
| Weight | 1800 kg |
Centering roller table (process stage 2 and 15 and 26)
The centering roller table transmits products by a motor-driven belt and roller wheel system, while its centering mechanism ensures precise alignment of the plates.
| Parameters | Standard Specifications |
|---|---|
| Machine length and width | 3000 * 1500 mm |
| Working height | 900 ± 50 mm |
| Working frequency | 6 times per minute |
| Pneumatic pressure | 6 bar |
| Power | 0.75 kw |
| Machine weight | 300 kg |
Automatic CNC door cutting machine four sides (process stage 3)
Its primary function is to cut and square all four edges of a wooden door panel to ensure it meets precise dimensional specifications.
| Parameters | Standard Specifications |
|---|---|
| Working length | 1800-2500mm |
| Working width | 400-1100mm |
| Working thickness | 30-85mm |
| X axis max.Working speed | 25m/min |
| Y axis max.Working speed | 25m/min |
| Main saw blade dia. | D300mm-D30mm |
| D300mm-D30mm | D120mm-D22mm |
| Main saw motor power | 7.5Kw×4 |
| Secondary saw blade motor power | 1.1Kw×4 |
| Total power | 45kw |
| Compressed air pressure | 0.5 ～ 0.7MPa |
| Machine dimension | 5020×2800×1900mm |
| Height of the working table | 910mm |
| Machine weight | 4500kg |
Translation conveyor abnormal output (process stage 4 and 17)
Automatically sort out and remove non-conforming door panels.
| Parameters | Standard Specifications |
|---|---|
| Working speed | 0-28 m/min |
| Max working size | 1100X2500mm |
| Min working sizes | 500X1800mm |
| Loading weight | 0-100 kg |
| Power | 2.25 kw |
| Weight | 500kg |
Temporary storage machine (process stage 5 and 18)
The equipment is used for the on-line temporary storage of panels. It features a power roller table that feeds the panels into a storage rack, while a motor-driven sprocket chain lifts the rack to store and retrieve the panels. In the rear section, a power roller table discharges the panels in batches, thereby improving the overall production efficiency of the line.
| Parameters | Standard Specifications |
|---|---|
| Roller distance | 250 mm |
| Working height | 900 ± 50 mm |
| Roller conveyor feeding speed | 30 meter per minute |
| Number of piles | 8 floors |
| Pneumatic pressure | 6 bar |
| Power | 2.25 kw |
| Machine weight | 900 kg |
| Overall size | 2750 * 2100 * 2600 mm |
Rotary gantry machine(process stage 6 and 10)
The rotary gantry machine can rotates the wpc doors panel by 90 or 180 degrees. Working in conjunction with an edge sealing machine and a roller conveyor, it enables four-sided edge sealing. The equipment comprises three main parts: a frame, a rotating unit, and a sponge suction cup assembly.
| Parameters | Standard Specifications |
|---|---|
| Working frequency | 6times/min |
| Operating frequency | 4 times/min |
| Pneumatic pressure | 6 bar |
| Power | 12kw |
| Weight | 1800kg |
| Overall size | 6400x1500x2800mm |
Double row roller conveyor feeding (process stage 7)
Used for turning and edge-switching of WPC wood door panels for subsequent edge banding and panel transport.
| Parameters | Standard Specifications |
|---|---|
| Max working size | 100X2500mm |
| Min working sizes | 500X1800mm |
| Loading weight | 0-100 kg |
| Pneumatic pressure | 0.5～0.7MPa |
| Efficiency | 0-28 m/min variable frequency adjustable |
| Power | 4.1kw |
Automatic edge banding machine (process stage 8)
For the wpc door panel four side edge banding.
| Parameters | Standard Specifications |
|---|---|
| Working width | Greater than 80 mm |
| Working length | Greater than 120 mm |
| Working thickness | 10 to 60 mm |
| Edge banding thickness | 0.4 to 3 mm |
| Feeding speed | 20-26 meter per minute |
| Pneumatic pressure | 0.6 to 0.8 mpa |
| Total power | 25 kw |
| Machine size | 11000*1800*1000mm |
| Machine weight | 5000 kg |
Double row roller conveyor outfeed (process stage 9)
Used for turning and edge-switching of WPC wood door panels for subsequent edge banding and panel transport.
| Parameters | Standard Specifications |
|---|---|
| Max working size | 1100X2500mm |
| Min working sizes | 500X1800mm |
| Loading weight | 0-100 kg |
| Pneumatic pressure | 0.5～0.7MPa |
| Efficiency | 0-28 m/min variable frequency adjustable |
| Power | 1.5kw |
| Weight | 700kg |
Belt conveyor (process stage 11 and 12 and 13 and 14 and 16)
The machine used for the transport of WPC door panels in production line.
| Parameters | Standard Specifications |
|---|---|
| Working height | 900±50mm |
| Feed speed: | 30m/min |
| Roller conveyor length | 3000mm |
| Equipment width | 1400mm |
| Power | 0.75kw |
| Weight | 260kg |
CNC Lockhole and hinge machine (process stage 19)
Dual-station processing for WPC door panel, capable of machining lock holes, lock grooves, and hinges.
| Parameters | Standard Specifications |
|---|---|
| Working length | 1800 - 2500mm |
| Working width | 300 - 1100mm |
| Working thickness | 30 - 65mm |
| Customization | size and fuction customized |
CNC router machine (process stage 23 and 25)
For engraving shaped grooves on the surface of WPC door panels.
| Parameters | Standard Specifications |
|---|---|
| Maximum X-axis travel | 1300mm |
| Maximum y-axis travel | 2800mm |
| Maximum z-axis travel | 200mm |
| Gantry length | 2400mm |
| X、Y travel speed | 0⁓40000(mm/min) |
| Z travel speed | 0⁓20000(mm/min) |
| X and Y axis feed rates | 0⁓15000(mm/min) |
| z axis feed rates | 0⁓10000(mm/min) |
| Workbench load-bearing capacity | 80 kg/㎡ |
| Spindle speed | 24000 r / min |
| Weight | 3000kg |
| Packing size | 4000 x2400x1800mm |
Panel turnover machine (process stage 24)
For WPC door panel 180-degree flipping and engraving the other side of the door panels.
| Parameters | Standard Specifications |
|---|---|
| Working height | 850±50 mm |
| Working frequency | 5 times per minute |
| Air pressure | 6 mpa |
| Panel size | 1500-2440 mm |
| Power | 2.25 kw |
| Weight | 1100 kg |
| Dimension | 2600*2200 mm |
Why Choice Guoquan
- Support customized, and our sales manager would give you a solution within 1-3 days.
- Average 100 sets of machines in stock for sale every month and 7-30 days shipping after your payment.
- Payment is easy, support online (PayPal, Trade Assurance), offline (T/T, Debit & Credit Cards), etc.
- All machines provide 1-2 year warranty (extended warranties available for major parts) and free Lifetime Technical Support for End-Users & Dealers
- 30-day money-back guarantee for your purchase.
Other Door Panel Solution
Guoquan provides many types of door panel production line solutions, like WPC door, SMC door, solid door, etc. More solutions can be found by checking it.
